Installation Advice

Tools required

Items
  1. Mitre Box
  2. Insulation saw e.g. Bahco ProfCut Insulation saw, this will ensure a smooth cut and minimal waste
  3. Tape measure
  4. Caulking gun
  5. Chalk Line
  6. Sponge and gloves
  7. Adhesive and filler

Cutting General Advice

  1. Use a firm, positive stroke of the saw
  2. Don't try and force the cut or cut too quickly
  3. Hold the cornice securely with your non-cutting hand to prevent it slipping or moving in the mitre box
  4. If possible, try and support/raise the other end of the cornice to the same level throughout so that the cornice isn't bending along the length
  5. 5. Always measure! Don't guess!

Once you have made the cut, hold the two lengths together to check you are happy that the two sections meet. Don't worry if they do not meet perfectly. Not many rooms have corners that are exactly 90 degrees, so a perfect join is rare. That's where careful use of a 3 in 1 adhesive / filler comes in later. Always cut about 2mm off each end of a length of cornice. This will provide for better adhesion when applying the adhesive and fitting the cornice.

Mitring (Cutting) the Cornice

A common mistake is to lay the cornice "flat" and cut as if it was architrave or a picture frame. Remember that the cornice is propped against the back plate of the mitre box (see picture). The cornice is always put in the mitre box "upside down" - i.e. the edge that will be fixed to the ceiling should be on the base (horizontal section) of the box. There are two main cuts necessary when doing an installation job. The first is the simple straight cut. Place the cornice in the mitre Box and using the insulation saw, cut straight across using the 90 degree guide. The second type of cut will be necessary when cutting the cornice for corners, in other words, cutting the mitres. The first mitre we will deal with is the inside 90 degrees mitre as this is the most common mitre. Place the cornice in the mitre box & using the 45 degree guide on the right hand side of the mitre box, cut the cornice. You will now have the cornice for the left hand side of your corner. For the right hand side of your corner, repeat the above but use the left hand side 45 degree guide to cut the cornice. The outside 90 degree mitre is achieved by cutting the cornice, using the 45 degree guide of the mitre box.

Application of Adhesive

When applying adhesive to the cornice, ensure that sufficient adhesive is applied along the entire length of the back edges of the cornice where it will meet the wall and ceiling. As a rough guide to coverage, a cartridge should be sufficient for 6-8m. When joining two lengths of cornice to one another (butt joint), ensure that filler-adhesive (e.g. Selleys 3in1) is applied before joining the two surfaces. This will give a strong join and prevent any cracks appearing in the future Never use solvent-based adhesives.

Recommended Adhesive and Filler

Always use a good quality water-based adhesive and ensure that it is safe for use on polystyrene, usually indicated by the manufacturer. Sika Nailbond Fast Zero Solvent /Bostik Gold/Selleys Liquid Nails are good adhesives for Profiles 4 Deco cornicing. A good adhesive filler like Selleys 3in1 Adhesive, Sealant & Gap Filler can be used over the joins between sections of cornicing.

Fitting the Cornice

Placement
Determine the drop down the wall from the ceiling that the cornice will be fixed at and ensure it is clean. Using the chalk line, draw a line around the room at this position. Ensure the line is horizontal; do not be tempted to follow the ceiling which may not be level (if there is any subsequent gap, this can be filled later with the 3 in 1 filler). Using the chalk line on the wall as a guide, push the cornice firmly into place, adjusting as necessary before the adhesive begins to dry. Take care to not dent the polystyrene when pushing down. It is better to use your palm (or sponge) than pressing down with your fingertips for this. Repeat the above process around the rest of the room.
Finishing
Remove any excess adhesive using a damp sponge. This will give your cornice installation a neat and tidy finish. Remember, when removing the excess adhesive, rinse regularly out your sponge to ensure as neat a finish as possible.
Painting
Profiles 4 Deco polystyrene cornice can be painted approximately 1 hour after installation (but check your adhesive and filler manufacturer recommendations). Any water based or acrylic paints can be used to paint on Profiles 4 Deco polystyrene cornice directly, but using a primer will result in an improved finish. As primer, Dulux prepcoat is a good option with Resene ceiling paint to finish. NB. DO NOT USE SOLVENT BASES PAINTS. THESE WILL DAMAGE THE CORNICE. Should it be necessary to use a solvent based paint, two coats of a PVA or primer / sealer should be applied and allowed to dry completely before painting with the solvent based paint. If uncertainty exists as to the paint, test it first by painting a little on a piece of waste cornice and allowing it to stand for a few hours. .